Quality lab
Verrowick Surgical Components · Quality lab · Warsaw, IN
Dr. Leah Sorensen runs incoming inspection at Verrowick Surgical Components, an orthopedic implant plant in Warsaw, Indiana, and she uses this to log every lot that arrives, write up what fails, and see that every price, cost and root cause stays behind the people who should read it.
Disposition board
Incoming lotsTables
Incoming lots
39 sample rows · 14 columnsEvery lot that arrives at receiving, from the day it is logged to the day inspection accepts it, holds it or sends it back.
| Lot | Part | Supplier | Received | Quantity | Pieces sampled | Defects in sample |
|---|---|---|---|---|---|---|
| RL-26-0514 | INS-4400 | Oakspire Polymers | Oct 18, 2026 | 48 | 32 | — |
| RL-26-0508 | BAR-1075 | Brindlecombe Titanium Bar | Oct 16, 2026 | 120 | 50 | — |
| RL-26-0511 | FEM-3310 | Tarnwick Precision Castings | Oct 16, 2026 | 16 | 32 | — |
| RL-26-0499 | BAR-1120 | Brindlecombe Titanium Bar | Oct 15, 2026 | 150 | 50 | 0 |
| RL-26-0502 | PKG-9014 | Halvard Sterile Packaging | Oct 15, 2026 | 6,000 | 315 | — |
| RL-26-0506 | SCR-6008 | Quillon Fastener Works | Oct 15, 2026 | 1,500 | 200 | — |
| RL-26-0493 | TIB-2201 | Tarnwick Precision Castings | Oct 14, 2026 | 40 | 32 | 3 |
| RL-26-0497 | TIB-2201 | Tarnwick Precision Castings | Oct 14, 2026 | 30 | 32 | 2 |
| RL-26-0491 | FEM-3310 | Tarnwick Precision Castings | Oct 13, 2026 | 24 | 32 | 2 |
| RL-26-0487 | PKG-9001 | Halvard Sterile Packaging | Oct 12, 2026 | 5,000 | 315 | 9 |
| RL-26-0485 | FEM-3310 | Tarnwick Precision Castings | Oct 9, 2026 | 24 | 32 | 0 |
| RL-26-0482 | BAR-1075 | Brindlecombe Titanium Bar | Oct 8, 2026 | 240 | 80 | 0 |
Parts
10 sample rows · 7 columnsThe drawing-controlled parts receiving inspects, with the sampling level each one is held to.
| Part number | Description | Drawing revision | Material | Sampling level (AQL) | Price each | Supplier |
|---|---|---|---|---|---|---|
| ANO-7700 | Anodizing service, Type II | A | $6.50 | Marrowfield Anodizing | ||
| BAR-1075 | Titanium bar stock, 10 mm | B | $38.50 | Brindlecombe Titanium Bar | ||
| BAR-1120 | Titanium bar stock, 20 mm | B | $61 | Brindlecombe Titanium Bar | ||
| FEM-3310 | Femoral component casting, CoCr | D | $212 | Tarnwick Precision Castings | ||
| INS-4400 | UHMWPE insert blank | A | $54 | Oakspire Polymers | ||
| PKG-9001 | Sterile barrier pouch, 6 x 12 in | F | $0.84 | Halvard Sterile Packaging | ||
| PKG-9014 | Peelable lid sheet | C | $0.31 | Halvard Sterile Packaging | ||
| SCR-6008 | Cortical screw 4.5 x 36 mm | E | $3.20 | Quillon Fastener Works | ||
| SCR-6015 | Locking screw 3.5 x 24 mm | B | $4.10 | Quillon Fastener Works | ||
| TIB-2201 | Tibial tray blank, Ti-6Al-4V | C | $148 | Tarnwick Precision Castings |
Suppliers
6 sample rows · 12 columnsThe approved vendors that ship to receiving, with their audit dates and where each stands.
| Supplier | Quality contact | Phone | Approval | Last audited | Next audit | |
|---|---|---|---|---|---|---|
| Brindlecombe Titanium Bar | Oksana Leclerc-Rhodes | (412) 555-0122 | oksana@brindlecombetitanium.net | Mar 18, 2026 | Dec 18, 2026 | |
| Halvard Sterile Packaging | Fenella Brightwater | (615) 555-0144 | fenella@halvardsterilepackaging.net | Jan 18, 2026 | Jan 18, 2027 | |
| Marrowfield Anodizing | Isadora Pennington-Okafor | (317) 555-0166 | isadora@marrowfieldanodizing.net | May 18, 2026 | Feb 18, 2027 | |
| Oakspire Polymers | Dashiell Amari-Voss | (508) 555-0133 | dashiell@oakspirepolymers.net | Aug 18, 2026 | Nov 18, 2026 | |
| Quillon Fastener Works | Mordecai Haldane-Yu | (203) 555-0155 | mordecai@quillonfastenerworks.net | Jul 18, 2026 | Nov 8, 2026 | |
| Tarnwick Precision Castings | Wendell Marchbanks | (330) 555-0111 | wendell@tarnwickprecisioncastings.net | Jun 18, 2026 | Mar 18, 2027 |
Nonconformances
10 sample rows · 14 columnsEvery time inspection finds material outside the drawing, from the first finding to the day the fix is proven.
| NCR number | Lot | Finding | Severity | Found | Found by | Defective pieces found |
|---|---|---|---|---|---|---|
| NCR-26-034 | RL-26-0499 | Oct 16, 2026 | Leah Sorensen | 0 | ||
| NCR-26-033 | RL-26-0493 | Oct 15, 2026 | Obadiah Whitlock | 3 | ||
| NCR-26-032 | RL-26-0491 | Oct 14, 2026 | Ximena Barros-Lund | 2 | ||
| NCR-26-031 | RL-26-0487 | Oct 13, 2026 | Casimir Doyle | 9 | ||
| NCR-26-029 | RL-26-0475 | Oct 9, 2026 | Ximena Barros-Lund | 4 | ||
| NCR-26-027 | RL-26-0471 | Oct 6, 2026 | Obadiah Whitlock | 14 | ||
| NCR-26-024 | RL-26-0461 | Oct 1, 2026 | Leah Sorensen | 5 | ||
| NCR-26-021 | RL-26-0449 | Sep 25, 2026 | Casimir Doyle | 3 | ||
| NCR-26-019 | RL-26-0439 | Sep 23, 2026 | Obadiah Whitlock | 4 | ||
| NCR-26-017 | RL-26-0434 | Sep 21, 2026 | Ximena Barros-Lund | 1 |
Corrective actions
8 sample rows · 9 columnsThe fixes owed after a finding: who owns each, when it is due and when it was shown to work.
| Action | Nonconformance | Owner | Status | Assigned | Due | Completed |
|---|---|---|---|---|---|---|
| CA-26-005 | NCR-26-019 | Leah Sorensen | Sep 24, 2026 | Sep 30, 2026 | Sep 30, 2026 | |
| CA-26-002 | NCR-26-017 | Renata Iyer | Sep 22, 2026 | Oct 1, 2026 | Sep 29, 2026 | |
| CA-26-004 | NCR-26-019 | Casimir Doyle | Sep 24, 2026 | Oct 5, 2026 | Oct 1, 2026 | |
| CA-26-006 | NCR-26-021 | Renata Iyer | Sep 28, 2026 | Oct 7, 2026 | Oct 6, 2026 | |
| CA-26-008 | NCR-26-024 | Renata Iyer | Oct 2, 2026 | Oct 14, 2026 | Oct 14, 2026 | |
| CA-26-011 | NCR-26-027 | Renata Iyer | Oct 7, 2026 | Oct 26, 2026 | — | |
| CA-26-013 | NCR-26-029 | Renata Iyer | Oct 12, 2026 | Oct 29, 2026 | — | |
| CA-26-012 | NCR-26-027 | Leah Sorensen | Oct 7, 2026 | Nov 13, 2026 | — |
Also included
- Finding board
- Supplier corrective action requestThe letter that goes to a supplier's quality contact when a lot of theirs is written up.
- Action due soonReminds the owner three days before a corrective action is due.
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